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Planning To Purchase A 100ft Ethernet Cable? But How These Cables Are Made? What Techniques Are Involved? Please Check Out This Brief Article.
You are thinking of buying a 100ft Ethernet cable to enable you to create a network at your home or for your business. However, you may be surprised what is really involved when it comes to the construction of the durable core cables that are the types more frequently used. The reason for using solid core rather than stranded cables for the Ethernet is that they are much stronger.
Thus what are the methods involved in the construction of a 100ft Ethernet cable? Below we take a short look at some of them.
Process 1 - Copper Rod Breakdown
5000 lb. coils of copper are shipped to the manufacturer as soon as delivered the copper on the coils will be drawn through a diamond die this helps to reduce the diameter of the copper. Initially it starts out at 12 gauge but after being drawn through it ends up as 10 gauge. Once it has reached this phase it is then stacked into stem packs before being drawn further to reduce its gauge even more. During this second drawing process an electrical current is passed through it and it anneals the copper so softening it. And then after being annealed it is cooled down before passing through a laser system to measure and make sure it is within the manufacturers requirements.
Process 2 - Copper Insulation
This method is very carefully monitored and controlled and after the copper wire has been insulated it is passed through water to cool it. It also helps to harden the jacket now surrounding the wire.
Process 3 - Twisting of Copper Wire
It is this method that helps to reduce the amount of cross talk that may occur amongst separate wires. In some cases to prevent this further when it comes to CAT 6 100ft Ethernet cable a centre spline (wire separator) is included. The twisting of the wire is achieved by passing it through several faceplates.
Process 4 - Coating of Cable
This method is also known as jacketing and the sort of plastic that is used to coat the cable to protect it depends on the Category of Ethernet cable being made. For both CAT 5e, CAT 6 and CAT 3 100ft Ethernet cables then a PVC (Polyvinyl Chloride) or even Black Polythene plastic will be used.
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